Liquid Silicone Rubber

Liquid silicone rubber moulding is a thermoset process that mixes a two-component compound together, which is then heat cured in the mould with a platinum catalyst to produce a final LSR part.

LSR design guidelines will help you understand capabilities and limitations. 

Why Choose Liquid Silicon Rubber Moulding for your project?

Liquid Silicon Rubber has excellent thermal, electrical, and chemical resistance properties, although it can be attacked by certain solvents such as gasoline or mineral spirits, which is why it can be used in high-temperature automotive applications but not for fuel lines. And it has low compression set—low permanent deformation when a force is applied and removed—making it ideal for elastomers. This allows for faster and most cost-effective tooling when compared to traditional steel moulds. We offer a number of additional moulding and tooling services to support your project.

How Does Liquid Silicone Rubber Molding Work?

Due to the flexible nature of LSR, parts are manually removed from the mould, and thus, ejector pins are not built into the mould design. Like a standard aluminium tool, an LSR moulding tool is fabricated using CNC machining to create a high-temperature tool built to withstand the LSR moulding process. After milling, the tool is polished by hand to customer specifications, which allows six standard surface finish options.

The finished tool is loaded into an advanced LSR-specific injection moulding press that is precision geared for accurate control of shot size to produce the most consistent LSR parts.

Since LSR is a thermosetting polymer, its moulded state is permanent—once it is set, it can’t be melted again like a thermoplastic. When the run is complete, parts (or the initial sample run) are boxed and shipped shortly thereafter.

For more information on liquid silicone rubber (LSR) moulding process to help you improve your LSR moulded parts, read our LSR white paper.


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  • 25 to 10,000+
  • Shipped in 15 days or less
Common Applications
  • low-volume production
  • bridge tooling
  • pilot runs
  • functional prototyping

 
 

Watch: Injection Moulding

Rapid injection moulding works best for on-demand production, bridge tooling, pilot runs, and functional prototyping. Our affordable aluminium moulds and quick turnaround times help reduce design risks and limit overall production costs.


 

Watch: From Art to Part

Watch an initial concept for a product move from sketch to 3D CAD model to final part. Once a design is uploaded at Proto Labs, we provide an interactive quote with real-time pricing information and manufacturability feedback within hours. Product designers and engineers can choose from various injection moulding, CNC machining and 3D printing processes — all built to produce quick-turn parts in as fast as 1 day.


Design Guidelines

Our basic guidelines for LSR moulding include important design considerations to help improve part manufacturability, enhance cosmetic appearance, and reduce overall production time.

 

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